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I don't believe we've met before. I'm

Adithyan G

Mechanical Design Engineer + Designer

Specializing in medical product development. Expert in CAD modeling, Simulation, and entrepreneurship. Bringing innovative ideas to life and delivering high-quality work

2022 —

Lead Design Engineer

ACHALA IT SOLUTIONS

Hyderabad, India

2019 — 2021

Co-Founder & Principal Design Engineer

MIGHTYSEED DESIGNS

Coimbatore, India

2018 — 2019

Consultant

CAPGEMINI

Pune, India

2017 — 2018

Design Engineer

TICKET DESIGN

Pune, India

2014 — 2017

Project Lead

QAUTOMATION

Coimbatore, India

My Experience

I have been working with Achala IT Solutions since 2022. I have been involved in a number of different projects, from designing and engineering Heathcare devices.

As a Lead Design Engineer, I am an expert in 3D modeling and have extensive knowledge of materials and manufacturing processes. My extensive experience in the field has equipped me with the skills to create innovative designs that are not only aesthetically appealing but also functional and cost-effective.

In addition to my core responsibilities of working firsthand developing products for manufacturing, I also manage a team of designers, ensuring that projects are completed on time and to the highest standard. With my strong leadership skills, I am able to motivate and guide my team to achieve their full potential, contributing to the success of the company.

1/5

Challenge

The highly sensitive sensors used for measuring liquid drops, required precise quantity of light exposure and high transmission of light through sensing window, while keeping the IP 54 rating of the device intact.

Solution

PMMA(Acrylic) material, which has a light transmission ability of 92% (only next to glass which has 100%) was used as the material for sensor window, and the injection molding was done in two stages, following the concept of insert molding to control gaps and achieve IP 54 requirements.

Dripo

Medical Device

DFM

Material

2/5

Challenge

A compact portable device that needs to be carried by a patient, needs to have multiple functional elements inside the body and flexible elements such as electric wires and pneumatic tubes, has to be planned and organized in advance, while designing for ease of assembly.

Solution

The Pneumatic tubes and Electric cables were designed in CAD using routing options, the design had considered the minimum bending radius of the tubes and cables, as different wall thickness tubes will have different bending readius.

Wound Therapy

Medical Device

DFA

Routing

4/5

Challenge

During the fatigue test, the plastic pocket, housing the pivot pin, which is a critical component in the tacker, was found to fail before completing the minimum required number of lifetime cycles.

Solution

During the fatigue test, the plastic pocket, housing the pivot pin, which is a critical component in the tacker, was found to fail before completing the minimum required number of lifetime cycles.

Tacker

Consumer Products

FEA / Simulation

3/5

Challenge

After the pilot production of the device, a drop test was conducted and the Hook at the bottom of the device provided for supporting the tube was found to fail, with the projected plastic separating from main body.

Solution

Drop Test study on the body was conducted to analyze the failure reasons, based on results the design was modified with additional ribs and materials with high impact resistance properties were chosen and the tool was modified accordingly. the final product then passed the drop test.

Dripo

Medical Device

FEA 

Material

5/5

Challenge

Fixtures used for mounting and assembly of large machinery and control panels that can weigh up to a few tons require careful material choice and CAE validation, as any failure can cause considerable damage and injuries.

Solution

Structural Simulation along with real boundary conditions such as gravity are included and to save the simulation time, complex parts are simplified without affecting the center of mass of the entire assembly.

Fixture

Transportation Industry

FEA/Simulation

Short Case Studies

Dripo

Infusion Monitoring Device with IP 54 ratings

Modular Lunch Box

Industrial Design Concept

Digital X-Ray

Reverse Engineering Project

Display Panel

Industrial Design Concept

Automation SPMs

Special Purpose machines with Sheetmetal Body

Portfolio

I don't believe we've met before. I'm

Adithyan G

Specializing in medical product development. Expert in CAD modeling, Simulation and entrepreneurship. Bringing innovative ideas to life and delivering high-quality work

Ideate. Create. Deliver.

2022 —

Lead Design Engineer

ACHALA IT SOLUTIONS

Hyderabad, India

2019 — 2021

Co-Founder & Principal Design Engineer

MIGHTYSEED DESIGNS

Coimbatore, India

2019 — 2019

Consultant

CAPGEMINI

Pune, India

2017 — 2018

Design Engineer

TICKET DESIGN

Pune, India

2014 — 2017

Project Lead

QAUTOMATION

Coimbatore, India

My Experience

I have been working with Achala IT Solutions since 2022. I have been involved in a number of different projects, from designing and engineering Heathcare devices .

As a Lead Design Engineer, I am an expert in 3D modeling and have extensive knowledge of materials and manufacturing processes. My extensive experience in the field has equipped me with the skills to create innovative designs that are not only aesthetically appealing but also functional and cost-effective.

In addition to my core responsibilities of working firsthand developing products for manufacturing, I also manage a team of designers, ensuring that projects are completed on time and to the highest standard. With my strong leadership skills, I am able to motivate and guide my team to achieve their full potential, contributing to the success of the company.

1/5

Challenge

The highly sensitive sensors used for measuring liquid drops required precise quantity of light exposure and high transmission of light through sensing window while keeping the products ip 54 rating of the device intact.

Solution

PMMA(Acrylic) material, which has a light transmission ability of 92% (only next to glass which has 100%) was used as the material for sensor window, and the injection molding was done in two stages, following the concept of insert molding to control gaps and achieve IP 54 requirements.

Dripo

Medical Device

DFM

Material

1/5

Challenge

After the pilot production of the device, a drop test was conducted and the Hook at the bottom of the device provided for holding the tube was found to fail with the projected plastic separating from main body.

Solution

Drop Test study on the body was conducted to analyze the failure reasons, based on results the design was modified with additional ribs and materials with high impact resistance properties were chosen and the tool was modified accordingly. the final product then passed the drop test.

Dripo

Medical Device

FEA /  Simulaion

Material

1/5

Challenge

During the fatigue test, the plastic pocket, housing the pivot pin, which is a critical component in the tacker, was found to fail before completing the minimum required number of lifetime cycles.

Solution

With the help of simulation, required amount of plastic thickness needed to be added to the plastic housing to make the product withstand for longer cycles was determined, the modification was done on the tool and the solution had proven to work.

Tacker

Consumer Products

FEA / Simulation

Short Case Studies

Software Expertise

Solidworks

Keyshot

Photoshop

Editor X

Figma

Notion

Fusion 360

Microsoft 365

Portfolio

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